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Powering Smart Manufacturing with AI,
IoT, and Scalable
Software Solutions

Addressing Manufacturing’s Most Pressing Operational & Innovation Challenges

Disconnected Legacy Systems

What It Means for You

Data silos slow decision-making and drive up IT spending.

How We Solve It

End-to-end modernization that unifies production, quality, and supply-chain data without halting plant operations.

Low Automation & Efficiency

What It Means for You

Manual workflows cap throughput and introduce errors.

How We Solve It

Custom automation software and robotics integration that boost Overall Equipment Effectiveness (OEE).

Security & Compliance Gaps

What It Means for You

Cyber threats and audits put IP and reputation at risk.

How We Solve It

Zero-trust architecture, role-based access, and audit-ready encryption aligned to ISO 27001 & NIST CSF.

What We Deliver for Manufacturing
Enterprises

We are a smart manufacturing software company that combines deep domain knowledge with a full-stack technology arsenal to create resilient, scalable, and secure digital solutions for discrete, process, and hybrid manufacturers alike. 

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AI & Data Intelligence
  • Demand Forecasting: Machine-learning models that cut stock-outs by up to 40 percent.
  • Vision-Based Quality Inspection: Custom AI for defect detection that improves first-pass yield.
  • Real-Time Production Analytics: Edge-to-cloud pipelines that surface OEE, takt time, and scrap in seconds.
IoT & Smart Factory Enablement
  • Sensor-Based Tracking: BLE, LoRaWAN, and 5G devices monitor WIP, tools, and ambient conditions.
  • Edge Computing Gateways: Sub-10 ms response for safety-critical controls and remote plants.
  • Connected Factory Systems: Unified OEE dashboards, energy-usage charts, and digital twin sandboxes.
Automation & Workflow Optimization
  • Intelligent Scheduling: AI-assisted APS that balances line capacity, labor, and material constraints.
  • Digital Compliance Workflows: Paperless inspections with e-signatures and traceability trails.
  • Rule-Based Floor Automation: PLC integrations that trigger alerts, re-routes, and shutdowns autonomously.
Manufacturing Cybersecurity
  • Secure Device Provisioning: PKI-backed identities for every sensor and PLC.
  • Real-Time Anomaly Detection: ML models spot malicious traffic or rogue firmware in milliseconds.
  • Governance & RBAC: Fine-grained controls map to ISA/IEC 62443 zones & conduits.

Driving Results for Forward-Looking Manufacturing Clients 

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Production Monitoring System
  • What We Delivered: Cloud dashboards & mobile apps
  • Tangible Impact: 25% less unplanned downtime in 6 months
Quality Assurance Automation
  • What We Delivered: AI vision system on 200k+ defect images
  • Tangible Impact: 30% higher product accuracy, near-real-time root-cause analysis
Smart Factory Integration
  • What We Delivered: Digital twin & AI-driven alerts
  • Tangible Impact: Live floor visibility, faster decisions
  • Election Management Software
  • Screen Damage Detection Software
  • AI Real Estate Investment Platform
  • DMV Software
  • BSA Drone App
  • E-scooter App Development
  • Betterfleet -Fleet Management Software
  • Sumeru - Debt Recovery Suite
  • Gis Mapping Software

Election Management Software

Cloud

A digital platform for DMV services including license renewal, vehicle registration, and appointment scheduling.

Case Study Details
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Trusted by Modern ManufacturersAround the Globe

Digital Transformation Lead, Top 10 Automotive Supplier

"Seasia’s custom ERP system unlocked predictive maintenance and real-time dashboards across seven global plants, transforming us from reactive to proactive."

Digital Transformation Lead, Top 10 Automotive Supplier

VP Operations, Green-Energy Components Manufacturer

"Their digital twin in manufacturing capability let us simulate and optimize an entire line before the first bolt was tightened, saving months of commissioning time."

VP Operations, Green-Energy Components Manufacturer

Flexible Engagement Models for Industrial Innovation

Onshore, Offshore, or Hybrid Teams

Scale fast while meeting regional compliance and language needs.

Domain-Specific Engineers

MES specialists, OT-safe DevOps, data scientists, and AI/ML architects.

Co-Innovation Labs

Joint R&D sprints to validate proof-of-concepts before plant-wide rollout.

Agile Delivery Aligned to Production Cycles

Iterations scheduled around shutdown windows to minimize disruption.

What They Say

Simmi Walia

Simmi Walia

CEO at Realesta

An Esteemed Client

An Esteemed Client

New York, USA

Mrs. Arshpreet Kaur

Mrs. Arshpreet Kaur

Director, WELRM

Nigel Teags

Nigel Teags

CEO - TrackNinja

Insights & Resources

Blogs

Cyber Security-

Why AI-Driven Zero Trust is the Next Evolution in Cybersecurity

Ransomware crews now weaponize generative AI to write polymorphic malware in minutes, while hybrid work has dissolved every neat network perimeter.

AI/ML Services-

Top Artificial Intelligence Companies Transforming Enterprise Solutions

From optimizing processes to forecasting client behavior, artificial intelligence enables businesses to work smarter, not harder.

July 25, 2025

Application Services-

Microsoft Dynamics CRM vs Traditional Systems: Is Your Business Ready for the Future?

The way you manage customer relationships can make or break how efficiently your team works, how your brand is perceived, and how fast you grow.

July 16, 2025

Frequently asked questions

What is the best software solution for manufacturing operations? 
There’s no one-size-fits-all. The “best” stack blends a modern MES/MOM layer, integrations with ERP (SAP/Oracle/Microsoft), and domain-specific apps (quality, maintenance, scheduling) tailored to your processes. We design custom software for the manufacturing industry that fits your plants, data model, and compliance needs rather than forcing your operations to fit a tool.  
How can custom ERP help mid-size manufacturers?  
A custom ERP & development for manufacturers aligns modules (procurement, inventory, BOM, production planning, QA, finance) with your exact workflows and legacy realities. The result: fewer workarounds, better traceability, faster close cycles, and cleaner data for forecasting and OEE improvements. 
What’s the benefit of a digital twin in manufacturing? 
A digital twin mirrors your line, cell, or plant with live data to simulate changes safely, layout tweaks, scheduling rules, parameter shifts, before you touch the shop floor. Benefits include faster commissioning, fewer defects, energy optimization, and better training for operators.
Can AI improve supply chain in manufacturing? 
Yes. We apply AI in manufacturing software for demand sensing, supplier risk scoring, lead-time prediction, and NLP for supplier communication (ticket triaging, auto-responses). This tightens MRP accuracy, reduces stock-outs, and improves on-time delivery.  
Do you integrate with PLCs, SCADA, MES, and popular ERPs? 
Absolutely. We work across manufacturing IT solutions like PLCs/SCADA (Siemens/Rockwell), OPC UA/MQTT for OT data, MES/MOM suites, and ERPs like SAP, Oracle, and Microsoft. Our connectors and data pipelines ensure bi-directional flow with audit trails. 

Let’s Build the Future of Manufacturing, Together

From predictive maintenance in manufacturing with IoT to custom ERP that helps mid-size manufacturers gain a competitive edge, Seasia Infotech delivers manufacturing software development services engineered for scalability, security, and measurable ROI. Ready to accelerate your digital transformation in manufacturing? Connect with our experts and discover how the right partner can turn your plant into a smart factory today.

Talk to a Manufacturing Expert